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 Via or PAD on PCB edge
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halcyonrichard

United Kingdom
18 Posts

Posted - 04 Sep 2025 :  13:18:39  Show Profile  Reply with Quote
Hi I have been asked by a customer to place a circular plated through pad on the edge of the PCB. i.e. the board outline will cut through the pad and only one half of it will remain. He wants to do this to solder wires to the edge of the PCB. Is it possible to do this ? Has anyone done a similar thing ?

Richard


Richard

edrees

United Kingdom
797 Posts

Posted - 04 Sep 2025 :  13:53:12  Show Profile  Visit edrees's Homepage  Reply with Quote
Yes, been there, got the T shirt & hat.

Just place the thru-plated hole on the edge of the pcb outline, but tell your manufacturer that it is a Castellated hole just to make sure.
Some Chinese proto pcb companies will, unfortunately, throw it out as an error.

Make sure that the pad is big enough as the pcb profile router bit can tear the plating away on anything smaller than say a 1.1mm pad diam. & 0.8mm diam. hole.
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Peter Johnson

United Kingdom
513 Posts

Posted - 04 Sep 2025 :  14:25:11  Show Profile  Visit Peter Johnson's Homepage  Reply with Quote
All very valid, but you CAN use a semicircular pad. Set the pad style to use 'Offset Bullet' then make the length half the width. That's not normally allowed but this case is a special one. You'll end up with a semicircular pad so it needn't overlap the board edge.
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edrees

United Kingdom
797 Posts

Posted - 04 Sep 2025 :  14:29:50  Show Profile  Visit edrees's Homepage  Reply with Quote
Very sneeky Peter! Leant something new today again!
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halcyonrichard

United Kingdom
18 Posts

Posted - 04 Sep 2025 :  17:25:27  Show Profile  Reply with Quote
quote:
Originally posted by Peter Johnson

All very valid, but you CAN use a semicircular pad. Set the pad style to use 'Offset Bullet' then make the length half the width. That's not normally allowed but this case is a special one. You'll end up with a semicircular pad so it needn't overlap the board edge.


Thanks Peter your a star that works a treat.

Richard

Edited by - halcyonrichard on 04 Sep 2025 17:26:15
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